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A major manufacturer of medical diagnostic products required a custom designed mixing well for one of their product lines. The mixing well was to be precisely located in a continuous form in order to automate their sterilization and manufacturing process. The mixing well required specific characteristics such as the ability to withstand a stringent sterilization process. It also required a pocket without weakness or holes (to avoid any potential leaking), and the ability to be cut into individual units, then be inserted into a paperboard sleeve.
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After evaluating their processes and the chemicals used in the test, we designed a custom pocket and made automated pocket tape samples out of white HIPS material. The new system allows the customer to send the tape through their automated sterilization process in-house, then to die-cut between the pockets into individual wells before placing them into the test packaging. Keaco currently manufactures over 3 million units annually for this customer. For more information, see the table below or contact us directly.
Product Name | Custom Designed Pocket Tape Solution |
Product Description | Cross-wound, continuous pocketed tape solution. Designed to load test devices for an automated packaging process leading to singularization. |
Capabilities applied/Processes | Design:
Enabled Client to be able to:
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Equipment Used to Manufacture Part | Inline, precision thermoforming machine |
Tightest Tolerances | +/- .1mm |
Material Used | White HIPS (High Impact Polystyrene) Rollstock Material |
Material Finish | Matte Finish |
Additional Facts |
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In process testing/inspection performed | 100% pocket inspection w/ measurements logged & lot traceability |
Industry for Use | Medical |
Volume | 3 million + Annually |
Delivery Location | Assembled in the US and distributed worldwide |
Standards Met | Customer Specifications |